How to Remove Support from 3D Print?3D Printing Essential Knowledge



3D printing has opened the door for creating a wide range of structures, from simple to complex. The design freedom they offer is truly extraordinary. However, despite their impressive abilities, 3D printers are limited, specifically when it comes to angles exceeding 45°. Fortunately, you don't have to avoid prints with these features, thanks to specially designed supports.
 
A 3D printed support structure lets users create highly complex shapes and designs like bridges with fine details and overhangs without issue. However, while they're incredibly helpful, removing supports from 3D prints can be tricky. If you find your organic supports difficult to remove, you're not alone. In this article, we'll cover the methods, tools, precautions, and practical tips to keep in mind to ensure your 3D print is flawless and structurally sound.

How to Remove Support from 3D Print: Understanding Why 3D Prints Need Support

3D printing is a process that involves building objects through layering. Since the 3D printer deposits the material on top of itself, it relies on each layer to support the one above. When it comes to printing bridges, overhangs, and complex geometries with FDM and SLA printers, there's often no bottom layer to act as the support system.
How to Remove Support from 3D Print
The gravitational pull on the structure may then cause these delicate pieces to sag or collapse. Supports solve this problem. They act as a temporary structure, providing stability and preventing collapse during printing. Additionally, support ensures proper filament adhesion, which protects the print from inaccuracies and warping. To put it simply, supports are the best way to safeguard complex prints, like those with intricate detailing and void spaces, from collapse.

Types of 3D Printing Supports

There are four main types of 3D printing supports: breakaway, soluble, tree, and linear supports. Regular supports, also known as linear supports (or standard supports), are the traditional support structures that are directly attached beneath or around the model to provide stability during printing. Compared to other types, regular supports often require careful tweaking for optimal results and can be more challenging to remove, sometimes leaving surface blemishes on the finished print.
Types of 3D Printing Supports
 
Tree supports, on the other hand, have the ability to reach hard-to-reach areas and support prints at various angles, resulting in cleaner prints with fewer surface imperfections. Each one has advantages and disadvantages to consider. More detail about tree supports and how they differ from regular supports will be provided in the relevant subsection.
 
The choice and effectiveness of support types can be influenced by slicer settings and specific support-related setting adjustments. Learn what Are Supports in 3D Printing?
 

Breakaway Supports

Breakaway supports are made for easy removal, allowing the user to disconnect them by hand without needing to scrape or dissolve them. They're typically printed with a different extruder or nozzle than the main model and are compatible with materials like PETG, ABS, and PLA. Breakaway supports aren't water-soluble, but they're easily peeled or snapped off the model, leaving behind minimal imperfections.
Breakaway Supports
Pros
  • No post-process steps like using solvents or water soaking
  • Easily remove by hand
  • Compatible with PLA, PETG, and ABS material
Cons
  • Since force is required for removal, they may not be suitable for delicate or intricate structures
  • It is not ideal for tight or narrow spaces and can leave strands during removal
  • Cannot be reused after removal

Soluble Supports

As the name suggests, soluble supports dissolve in solvents, generally water. They're easier to remove than breakaway alternatives since they don't require any force. Many users choose soluble supports for their design freedom when creating complex geometries with internal features and cavities or when printing moving parts. Soluble supports are commonly made from BVOH or PVA and deliver a clean surface finish with minimal blemishes.
 
Pros
  • Ideal when printing complex geometries, moving parts, and intricate designs
  • No manual removal reduces the risk of damaging the print
  • Leftover support materials are easy to dispose of following local regulations
Cons
  • Thicker infills and a slower printing speed require a longer print time
  • Soluble filaments like PVA are prone to nozzle clogging since they can quickly crystallize under heat
  • Soluble supports are generally more costly than breakaway alternatives

Tree Supports

A 3D print tree support is a branching support system designed to provide stability to overhanging areas throughout the printing process. They look like the branches of a tree, which is where they got their name, allowing users to maximize support while minimizing contact. It's common to choose a tree vs normal support prints when there are multiple overhangs or intricate details. The thicker base creates a highly stable foundation, while the reduced contact makes removal easy. With tree supports, 3D printing projects have the stability they need while using less material than other traditional support methods.
Tree Supports
 
Pros
  • A thicker base provides a more stable foundation for overhanging structures
  • Minimal contact points are less likely to affect the finish or leave marks
  • Removal is easier than other support structures
Cons
  • It can require a longer slicing time, increasing the overall print duration
  • It is not ideal for complex geometries or narrow, deep pockets
  • It may cause damage or leave marks on larger, flat areas

Linear Supports

Linear supports provide the maximum strength and stability for larger flat, steep, or angular overhangs. They make a solid, continuous pillar that attaches to the underside of the structure and touches the ground beneath. Users typically choose linear support when additional strength and versatility are needed.
 
Pros
  • Ideal for flat, steep, and angular overhangs
  • Exceptional support for prints requiring additional stability
  • Simplistic design for faster printing times
Cons
  • May be more difficult to remove due to their thickness and larger surface area
  • It can leave imperfections and visible marks
  • Require more filament to print

When and Why to Remove Supports

Organic support 3D printing is more than simply knowing the right support to use on your project. Understanding the best time to remove them can mean the difference between a flawless result and a flawed one. When it comes to removal, you have two choices: before or after curing. Removing supports from 3D prints before curing can be easier since they break away more easily and are more pliable. It can also make touching up and cleaning the print surface easier. For optimal results, it is important to wait until the actual print has cooled and cured completely before removing supports, as this helps ensure cleaner removal and reduces the risk of damaging the actual model.
 
Removing the supports after curing is better for prints that may warp during the curing process. Supports that are cured are stronger and more durable, reducing the risk that you'll damage the print during removal. When deciding which removal method to choose, consider the following:
  • The print complexity - Complex prints are more prone to damage during removal, so waiting until they're cured can protect delicate features.
  • Print material - The type of resin you use can also impact the support removal process. Some resins are more susceptible to deformation, so it's important to consider the materials you use.
  • Your preference - Ultimately, you have to decide whether cured or uncured removal is best for the print type and what method you're most comfortable using.
Weighing the risks vs. Rewards for leaving the supports on for too long will help you determine the right time to remove them. Each print is different, so while you may choose uncured removal for one, it may be best to wait for another to harden completely. The goal is always to preserve the quality of the actual model and ensure the actual print remains undamaged.
 

Tools and Materials Needed for Removing 3D Supports

The tools you need to remove your 3D supports depend on the type used. Here is a general list to follow.
 

Rotary tool kit

Once you have your tools, you're ready to go.

How to Remove Supports from 3D Print - Step-by-Step Guide

  1. Allow the printed model to cool fully. Supports with low density are generally easier to remove, especially when they are still soft and pliable, which improves the ability to detach them cleanly from supported areas.

  2. If curing the print, use a UV curing device to harden.

  3. Perform a thorough inspection of the printed model to identify any areas where supports could be difficult to remove, checking all surfaces for remaining supports. Pay special attention to spots where access to supported areas may be limited. Adjusting the appropriate setting in your slicer can improve the ability to remove supports cleanly. If you encounter difficult support removal, finding the right solution may involve changing support settings or using different tools. Always take care to avoid damaging the main structure of the printed model during support removal.

For Breakaway Supports

Starting from the edges or looser sections, use a pair of pliers or your hands to remove the supports.
 
Tip: Avoid using extreme pressure to prevent damage.

For Soluble Supports

Dissolve the supports in warm water (for PVA) or limonene or citric acid (for HIPS). PVA and HIPS support should fully dissolve in 12 to 24 hours; however, delicate or smaller parts may require a shorter soaking time, as little as a few minutes, depending on their size.
 
Tip: Check the supports periodically during the soaking process to see if they've sufficiently loosened or dissolved.

Post-Processing

Clean the remaining support bits with a knife or sandpaper, paying special attention to rough spots left by support removal. Take care to protect the print's surface quality during this process. Achieving a smooth surface is especially important for high-precision applications. After support removal, sanding or using solvents can help reduce visible layer lines and further refine the finish. Polish the surface for a cleaner, more professional result.
 

Helpful Tips for Support Removal

Here are some helpful tips you can use to make the support removal process easier.

Optimize support settings (spacing, density, z distance, etc.) in the slicer before printing. Adjusting the z distance in your slicer settings can result in easier removal of supports and a cleaner surface finish.

  • Adjust the support interface/ contact point for easier detachment.
  • Use support-friendly material combos like PLA + PVA and ABS + HIPS.
  • Highlight Vreality printer features like tree supports and support distance in the slicer for fine-tuning support.
  • If the supports are difficult to remove, adjust the print settings and consider switching to a soluble alternative.
  • If removing the supports damages the print, try softening them with a heat gun or hot water or using a rotary tool for easier cutting.
  • Minimize visible marks left by supports by sanding or using a heat gun to fix imperfections.

Experimenting with different slicer settings and support-related setting adjustments can help you find the best solution for your specific print.

Choosing the right support for your 3D print can ensure beautiful results. Knowing how to remove support from the 3D printer can protect against damage and make the printing process more enjoyable. With a little trial and error, you can master support removal and significantly improve your print quality. Creality is proud to offer the highest quality 3D printer and multi-material printing options. Explore our full line of usable, smart, affordable, and enjoyable products. Creality— imagine it, make it.

Common Challenges in 3D Printing

Even with the best preparation, 3D printing can present a range of challenges, especially when it comes to support removal and achieving a smooth surface finish. Removing supports from complex prints can be tricky, but using the right tools—such as flush cutters, wire cutters, or a craft knife—can help you carefully cut away supports without damaging the print. For stubborn supports, a heat gun can soften the material, making removal easier and reducing the risk of surface imperfections.

Surface quality is another common concern, often influenced by factors like layer height, support density, and material usage. Optimizing your support settings in the slicer and using post-processing techniques such as sanding or trimming with a craft knife can help you achieve a smooth surface and professional appearance. By addressing these challenges with the right tools and techniques, you can enhance the quality of your prints and make the support removal process more manageable, even for the most complex models.

How to Remove Support from 3D Print?3D Printing Essential Knowledge
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